Ultra-i2

Ultra-i2 in Action

Ultra-i2 Video

Ultra-i2 Selective Soldering

Ultra-i2 Core Features

  • (2) Drop Jet Spray Fluxers (Standard)
  • Top Preheat (Standard)
  • Bottom Preheat (Standard)
  • (2) Inline N2 Heater (Standard)
  • (2) Electromagnetic Pumps (Standard)
  • Fiducial Camera (Standard)
  • (2) Live Solder View Cameras (Standard)
  • Wave Height Control (Standard)
  • Multi Axis Servo Drive System (Standard)
  • Windows 11 OS
  • Warp Detection and Adjustment (Optional)
  • Wire Feeder (Optional)
  • Trolley System to Remove Solder Pot (Optional)
  • Offline Rack for Powered Operation of Solder Pot (Optional)

Ultra-i2 Specifications:

Operating Power/Max Power:
6KW/21KW
PCB Dimensions:
50mm x 50mm Minimum/460mm x 510mm Maximum (Standard)
Enlarge PCB Dimensions:
50mm x 50mm Minimum/560mm x 610mm Maximum (Optional)
PCB Top Clearance:
65mm
PCB Bottom Clearance:
32mm
Max PCB and Carrier Load:
20 Kg/44 Lbs.
Machine Dimensions:
W1420mm x D1660mm x H1512mm
Net Weight:
926 Kg/2042 Lbs.
Input Power Supply:
220V 3PH 50/60Hz 80 Amps
Air Supply:
3 - 5 Bar/45 - 75 PSI
Exhaust Required:
400M3/h or 250CFM
Exhaust Port:
150mm Diameter
PC System:
Industrial PC with Windows 11 OS
Typical Programing Time:
10 Minutes
Program Method:
Draw Flux/Solder Path on Scanned Image of Board or Gerber or Onboard Camera Teaching
Safety:
Machine Safety Curtain
PCB Alignment:
Fiducial Camera (Standard)
Camera Function:
Fiducial Teaching and Program Teaching
Axis of Motion:
X, Y, and Z by Servo Motors
Motion Control Hardware:
Ball Screw and Linear Guide Rail
Position Accuracy:
+/- 0.05mm
Motion Table Limit Alarm:
Yes
Flux Nozzle Type:
Drop Jet Fluxer (2 Sets)
Flux Capacity:
1L x 2 Sets
Flux Tank:
Constant Pressure Tank
Cleaning Capacity:
1L x 2 Sets
Cleaning Solvent Level Alarm:
Yes
Bottom Preheater:
7Kw (Standard)
Top Preheater:
3.5Kw (Standard)
Solder Pot Quantity:
2 Electromagnetic Pumps (Standard)
Solder Pot Capacity:
20Kgs/44 Lbs. (Total for 2 Pots)
Solder Temperature Control:
PID
Heat-Up Time:
About 40 Minutes
Pre-Melt Solder:
Solder Timer in Software (Standard)
Max Temperature:
380 C
Solder Pot Heater:
2.4Kw
Temperature Alarm:
(Standard)
Temperature Auto Calibration:
(Standard)
N2 Flow Monitoring:
(Standard)
N2 Purity Monitoring:
(Optional)
Solder Pot Quick Exchange Trolley:
(Optional)
Solder Pot Docking Rack:
(Optional with Prewarm Function)
Mini Wave Nozzles (Standard):
4mm, 6mm, 8mm, 10mm, 12mm Diameter (with Machine)
Mini Wave Nozzles (Available):
2mm - 25mm (Available) Special Customized Sizes Available
Nozzle Material:
Proprietary Alloy
N2 Heater Inline:
(Standard)
N2 Temp PID Control Range:
25 - 250 C
N2 Consumption Per Nozzle:
1.5M3/h
Required N2 Purity:
>99.99%